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Quality

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Sourcing the Raw Material

During procurement, the target parameters are given to the supplier. Our in-house lab technicians do physical analysis of the raw material at intake and the data goes into the system. Nothing is accepted unless it is within the targeted limits. Only the quality head is authorized to change it with a note so that it goes to all the higher ups.

The Raw Material Quality is checked at the lorry yard before gate entry. It is also checked at unloading point for all bags.

Strict control is maintained over the storage of Raw Material, which is checked for quantity and quality.

The best practices in FIFO Implementation in Material Transfer and dumping BIN Card are followed.

Only the Raw Materials which meets our quality specification is allowed for production; the rest is sent back to the vendor.

The feed industry is in a sense a food industry. The hygiene standards are different, because ultimately humans are consuming the end products. We are producing material which is consumed by shrimps, which are consumed by people. So the hygiene level has to be absolutely world class.

Our methodologies and processes are based on best practices in the industry. There is no room for contamination and all our products are BAP certified and HALAL certified.

BAP refers to Best Aquaculture Practices and HALAL certification guarantees that the product has been made according to Muslim requirements.

The FALCON FEED plant is ISO 9001:2015 certified, the International Standard for Quality Management Systems (QMS). It is also ISO 22000:2018 certified for food safety management systems.

The plant is covered by HACCP certification or Hazard Analysis Critical Control Points, a globally recognized food safety management system that identifies and controls potential hazards during food production, including biological, chemical, and physical risks. This ensures that food products are compliant with regulatory standards and safe for consumers.

We are certified by EIA, the Export Inspection Agency. With these certifications in place, you can be sure that there are no contaminants in our product.

The plant is registered with the Coastal Aquaculture Authority. We do not add antibiotics in any of our products, nor pesticides, herbicides, or heavy metals.

Our quality control activities include raw material quality, process optimization, and finished goods quality assurance.

We also adhere to the quality standards of government authorities such as FSSAI and FAO.

Our feed products are used in-house as well as marketed pan India. Our feed formulation is finely calibrated for the nutritional needs of Monodon and Vanname species. The optimization of process parameters means that each pelleted feed contributes to the best growth of every shrimp.

The formulations have been evolved and designed in-house as per the species requirement and climatic conditions, the outcome of a strong R&D process.